PolyPave Global Inc. | Sustainable Infrastructure

About PolyPave Global Inc.

Founded by Kenneth Nwosu, P.Eng., MBA, PolyPave Global Inc. is at the forefront of circular infrastructure. As a McMaster MSc Alumnus, Kenneth has bridged the gap between eHealth, Environmental Engineering, and Sustainable Manufacturing.

Our mission is to solve the global plastic waste crisis by transforming post-consumer polymers into high-strength interlocking paving stones and structural aggregates. We believe that the roads of tomorrow should be built from the waste of yesterday.

Ontario P.Eng. Certified | PMP & MBA Led | McMaster Research Partner

The Visionary Behind PolyPave

Kenneth Nwosu, P.Eng., MBA

Director & Principal Engineer

As a Professional Engineer (P.Eng.) licensed in Ontario, Canada, Kenneth brings over a decade of technical expertise in industrial systems and project management. His vision for PolyPave Global Inc. was born at the intersection of environmental necessity and structural innovation.

By pairing his rigorous engineering background with an MBA, Kenneth has designed a business model that is as financially sustainable as it is environmentally impactful. He is dedicated to transforming the global "waste problem" into a "localized resource solution," ensuring that every PolyPave project meets the highest North American engineering standards while serving emerging markets.

Under his leadership, PolyPave Global is bridging the gap between advanced polymer science and sustainable civil infrastructure, creating "Circular Cities" where plastic waste is managed locally and converted into durable urban pathways.

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Our Core Values & Global Commitment

As a Professional Engineering firm, we align our operations with the United Nations Sustainable Development Goals to ensure our growth contributes to a better world.

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SDG 9: Innovation & Infrastructure

Developing resilient, sustainable infrastructure by upgrading traditional materials with advanced polymer technology.

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SDG 11: Sustainable Cities

Creating "Circular Cities" where plastic waste is managed locally and converted into durable urban pathways.

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SDG 12: Responsible Consumption

Pioneering the upcycling of post-consumer polymers, diverting thousands of tons from landfills and oceans.

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Ethical Engineering

Upholding the highest standards of safety, transparency, and technical excellence in every interlocking stone we produce.

Our Engineering Solution

PolyPave™ Stones

Interlocking paving units with 50MPa compressive strength and zero water absorption.

Synthetic Aggregates

Engineered gravels for road sub-base and structural fill, diverting tons of plastic from landfills.

Advanced Extrusion

Utilizing reactive processing to ensure UV stability and thermal resilience in tropical climates.

Technical Performance Benchmarks

Benchmarked against ASTM standards to ensure structural integrity and longevity in demanding environments.

Metric	PolyPave™ Standard	Industry Standard (Concrete)
Compressive Strength	55 - 65 MPa	25 - 35 MPa
Water Absorption	< 0.1%	5% - 8%
Thermal Stability	Up to 85°C	Standard
Freeze/Thaw Resistance	High (Exceeds ASTM C67)	Moderate
UV Resistance	Reactive Polymer Stabilized	High
Flexural Strength	High (Impact Resistant)	Low (Brittle)
Carbon Footprint	Negative (Waste Upcycling)	High (Cement based)

Note: Performance data verified through internal R&D protocols. Formal certification in progress with academic partners.

Public Health & Environmental Impact

Flood Resilience

Reducing standing water and disease vectors through superior urban drainage design.

Waste Diversion

Converting non-biodegradable HDPE/PP waste into permanent, functional infrastructure.

Carbon Reduction

A low-heat, low-carbon alternative to traditional Portland cement manufacturing.

Global Collaboration

Scale requires synergy. We partner with world-class institutions and government agencies to bridge the gap between material science and civil infrastructure.

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Academic & R&D

Collaborating with McMaster University and leading material scientists to validate polymer-modified bitumen performance and ASTM testing protocols.

Lifecycle Analysis (LCA)
Structural Stress Testing
Polymer Blend Optimization

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Government & Policy

Engaging with agencies like ISIPA to align our micro-factory model with national "Waste-to-Wealth" and import substitution mandates.

Regulatory Alignment
Job Creation Frameworks
Infrastructure ROI Models

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Engineering Standards

Maintaining PEO (Professional Engineers Ontario) standards of practice to ensure every meter of PolyPave road meets global safety benchmarks.

P.Eng Oversight
Quality Assurance (QA/QC)
Global Site Supervision

Our Engineering Value Chain

A vertically integrated approach to sustainable infrastructure, ensuring quality control from waste collection to final road installation.

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Sourcing & Intake

Localized collection of HDPE, LDPE, and PP polymer waste streams.

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Processing

Automated sorting, cleaning, and high-torque mechanical shredding.

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Poly-Extrusion

Proprietary thermal bonding and structural aggregate blending.

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Installation

Rapid deployment of interlocking stones for high-durability roads.

Economic & Social Impact

PolyPave Global creates a "Triple Bottom Line" return: Profitability, Environmental Restoration, and Local Economic Empowerment.

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Job Creation

200+ Direct Jobs: Localized manufacturing and sorting roles per micro-factory.
500+ Indirect Jobs: Waste collection logistics and specialized installation crews.
Skills Training: Upskilling local labor in polymer engineering and sustainable construction.

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Infrastructure ROI

Lower Maintenance: 40% reduction in road repair costs due to zero water absorption.
Import Substitution: Reducing reliance on expensive imported bitumen and asphalt.
Faster Deployment: 30% faster installation compared to poured concrete.

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Environmental Capital

Waste Diversion: Upcycling 50,000+ tons of plastic per region annually.
Carbon Credits: Significant CO2 reduction vs. traditional cement manufacturing.
Health Benefits: Mitigation of open-drain blockages and malaria breeding sites.

The Micro-Factory Vision

PolyPave Global is pioneering the "Waste-to-Road" Micro-Factory model. Our vision centers on localized manufacturing hubs that process region-specific plastic waste into high-performance infrastructure for that same community, creating a truly circular local economy.

Production Facility

Our core manufacturing units feature high-torque extrusion lines and precision molding systems. Designed for scalability, these facilities convert diverse polymer streams (HDPE, LDPE, PP) into high-compressive-strength paving stones and structural aggregates with minimal energy overhead.

Industrial Layout

A master-planned logistical flow designed by engineers. The layout optimizes the sequence from raw waste intake and automated sorting to the final curing and palletizing of finished stones. This footprint is designed to be replicated across various municipalities to minimize transport carbon costs.

Admin & R&D Center

The brain of the operation. This center houses our quality control labs, where every batch is tested for ASTM standards, and our R&D wing, which focuses on advanced polymer-bitumen modifiers and future structural composite materials to keep PolyPave at the cutting edge of green tech.

News & Strategic Updates

Following our journey as we scale circular economy solutions from Ontario to the world.

December 2025

Academic Partnership: McMaster University

PolyPave Global is in talks to collaborate with McMaster’s engineering faculty to further validate our polymer-aggregate structural integrity and lifecycle analysis.

November 2025

ISIPA Investment Roadmap

Developing a strategic blueprint for the first "Waste-to-Road" Micro-Factory in Imo State, aimed at creating 200+ local green jobs.

October 2025

Professional Engineering Standards

As an Ontario P.Eng led firm, we are ensuring all PolyPave™ products exceed standard ASTM requirements for heavy-traffic interlocking stones.

Connect With Us

Kenneth Nwosu, P.Eng., MBA

Director, PolyPave Global Inc.

Phone: +1 (416) 526-1826

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Project Portfolio

Deploying circular infrastructure solutions across diverse geographic and industrial landscapes.

Strategic Pilot

Imo State Urban Renewal

📍 Owerri, Nigeria (In-Development)

Partnering with local agencies to deploy Waste-to-Road Micro-Factories. This project targets high-traffic urban corridors to mitigate plastic-induced drainage blockages and improve road longevity.

Impact: 15,000 tons waste/yr
Focus: Import Substitution

Project Milestone Tracking:

Phases 1-2 Complete

Status: Technical Validation & Site Selection

R&D Hub

McMaster Innovation Park

📍 Hamilton, ON, Canada

Technical validation and lifecycle analysis (LCA) phase. Focus on ASTM standardization of polymer-modified aggregates for North American municipal standards.

Impact: Standards Validation
Focus: Polymer Science

Industrial Solution

Last-Mile Logistics Paving

📍 Regional Deployment

Engineering heavy-duty interlocking surfaces for warehouse loading docks and logistics hubs, utilizing secondary-grade polymer streams.

Impact: 50MPa+ Load Support
Focus: Industrial Durability

Building the Future of Infrastructure

PolyPave Global is currently seeking strategic partnerships to scale our Waste-to-Road Micro-Factories across Canada and emerging markets.

Government & Investment

Interested in implementing the PolyPave system in your municipality? Let's discuss import substitution, job creation, and infrastructure ROI.

Inquire for Partnership

Academic & Technical

Collaborating with McMaster University and global material scientists to refine polymer-bitumen modifiers and ASTM testing protocols.

Request Technical Brief

Professional Engineering Oversight

All projects and facilities are designed and managed under the supervision of a licensed Professional Engineer (P.Eng., Ontario).

Technical Glossary

Understanding the engineering and material science behind the PolyPave infrastructure.

MPa (Megapascal)

The metric unit used to measure compressive strength. While standard concrete roads range from 25-35 MPa, PolyPave is engineered to exceed 50 MPa for heavy-duty industrial loads.

HDPE / LDPE / PP

Commonly used polymers (High-Density Polyethylene, etc.) found in plastic bottles and packaging. We upcycle these into high-density structural binders.

Circular Economy

An economic system aimed at eliminating waste and the continual use of resources. We close the loop by turning non-biodegradable waste into long-term assets.

Polymer-Modified Bitumen (PMB)

A specialized blend of bitumen with added polymers to improve elasticity and strength. Our R&D focuses on creating PMB-equivalent performance without the high cost of imported materials.

ASTM Standards

The American Society for Testing and Materials. We benchmark our paving stones against these global standards to ensure safety and durability regardless of the region.

UV Stability

The ability of a material to resist degradation from sunlight. PolyPave units are treated with reactive stabilizers to prevent brittleness in high-heat climates like Nigeria.